Difference between revisions of "NVGate Torsional"

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Overview
Overview


1.4.2. Frequency to RPM converter (Torsional inputs)
=== Frequency to RPM converter (Torsional inputs)===
Scope
 
On reciprocating machinery (diesel engine, pump) or any acyclic rotating devices (generator,
On reciprocating machinery (diesel engine, pump) or any acyclic rotating devices (generator,compressor), the cause of vibrations often comes from the non-linearity of the angular speed. The analysis of the instantaneous angular speed inside each shaft revolution provides essentialinformation. Such information are helpful for vibrations reduction during prototyping or evenfor source identification while doing service diagnostics.<br>
compressor), the cause of vibrations often comes from the non-linearity of the angular speed.
 
The analysis of the instantaneous angular speed inside each shaft revolution provides essential
The common way to measure such instantaneous velocity is to install a coding wheel or a rotary encoder on the shaft. Then the rate of pulse delivered by such device is directly proportional to the RPM speed during the last pulse interval. This type of measurement needs a specific conditioner(usually an external box) which transforms the pulses train in a continuous voltage proportional to the RPM.<br>
information. Such information are helpful for vibrations reduction during prototyping or even
 
for source identification while doing service diagnostics.
Such devices are expensive, lead to more cable, are oftenlimited to 2 probes and so on. But the main inconvenience is the phase error they introducedue to their internal response time.<br>
The common way to measure such instantaneous velocity is
 
to install a coding wheel or a rotary encoder on the shaft.
 
Then the rate of pulse delivered by such device is directly
 
proportional to the RPM speed during the last pulse interval.
OROS propose an integrated frequency to RPM converter which avoidsthe above-mentioned inconveniences.<br>
This type of measurement needs a specific conditioner
 
(usually an external box) which transforms the pulses train in
This option transforms each external Synch input in afrequency to RPM converter (allows handling up to 6 torsional/acyclic inputs at a time). This integrated converter benefits of the high accuracy of the 3-Series analyzers Ext. synch inputs (over sampled up to 6.4 MHz). As a matter of fact the sampling of such pulse rate must bevery accurate in order to avoid speed jitter on the result.
a continuous voltage proportional to the RPM.
 
Such devices are expensive, lead to more cable, are often
 
OROS F200 953-9 NVGate®® Version 6.00 release note Page 18/37
limited to 2 probes and so on. But the main inconvenience is the phase error they introduce
due to their internal response time.
New option
In the continuity of its specialization in the rotating machinery measurement and analysis
OROS propose with NVGate® V6.00 an integrated frequency to RPM converter which avoids
the above-mentioned inconveniences.
The ORNV-FRC is an option of NVGate® V6.00. It transforms each external Synch input in a
frequency to RPM converter (allows handling up to 6 torsional/acyclic inputs at a time). This
integrated converter benefits of the high accuracy of the 3-Series analyzers Ext. synch inputs
(over sampled up to 6.4 MHz). As a matter of fact the sampling of such pulse rate must be
very accurate in order to avoid speed jitter on the result.
Operation
The ext. synch input can be used as a:
The ext. synch input can be used as a:
1. Trigger -> provides edge detection events
1. Trigger -> provides edge detection events
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3. Torsional converter (option) -> provides
3. Torsional converter (option) -> provides
instantaneous RPM as a signal.
instantaneous RPM as a signal.
By selecting the third option (Torsional) in the Mode
By selecting the third option (Torsional) in the ModeSetting, the ext. synch is made available as a standard inputproviding the RPM signal.The other settings to update are:
Setting, the ext. synch is made available as a standard input
providing the RPM signal.
The other settings to update are:
· the number of pulses/rev.
· the number of pulses/rev.
· Average size which acts as rpm smother when the
· Average size which acts as rpm smother when the
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Pulses train
Pulses train
Converted RPM
Converted RPM
OROS F200 953-9 NVGate®® Version 6.00 release note Page 19/37
 
· At least the filter which let you integrate or differentiate the RPM speed to get
· At least the filter which let you integrate or differentiate the RPM speed to getrespectively plane angle deviations and angular accelerations for the analyses.
respectively plane angle deviations and angular accelerations for the analyses.
==Analyses==
Analyses
The instantaneous signals are available for numerous analyses. The main tow ones are:
The instantaneous signals are available for numerous analyses. The main tow ones are:
· The non cyclic behavior of a shaft which is analyzed by the order analysis processing
· The non cyclic behavior of a shaft which is analyzed by the order analysis processing providing order profiles and the time domain analysis for in revolution RPM profiles.
providing order profiles and the time domain analysis for in revolution RPM profiles.
· The torsional behavior of a shaft (crankshaft, alternator) or a driving belt (service belt) being excited by its acyclic motion. In such a case the phenomena are analyzed order by order using the cross-phase tracking capabilities of the SOA Plug-in. In this case 2 or
· The torsional behavior of a shaft (crankshaft, alternator) or a driving belt (service belt)
more torsional inputs are used: in different location of the shaft or on each pulley driven by the belt.
being excited by its acyclic motion. In such a case the phenomena are analyzed order by
 
order using the cross-phase tracking capabilities of the SOA Plug-in. In this case 2 or
====On-line====
more torsional inputs are used: in different location of the shaft or on each pulley driven
In the on-line mode the torsional inputs appear as additional in the channels connection dialog box. They are identified as Tors. x from the Signal Op. resource (not visible in the ASB). These signals can be dispatched exactly as the standard inputs ones; recorded, analyzed and monitored with the TDA plug-in.
by the belt.
The torsional inputs may be recorded as it or the source pulses can be recorded also.
On-line
===Post-processing====
In the on-line mode the torsional inputs appear
as additional in the channels connection dialog
box. They are identified as Tors. x from the
Signal Op. resource (not visible in the ASB).
These signals can be dispatched exactly as the
standard inputs ones; recorded, analyzed and
monitored with the TDA plug-in.
The torsional inputs may be recorded as it or the
source pulses can be recorded also.
Post-processing
For post-analysis purposes, the way to operate depends on the type of recorded signal:
For post-analysis purposes, the way to operate depends on the type of recorded signal:
· If the converted signal (Tors x) have been recorded, the post analysis is exactly like for
· If the converted signal (Tors x) have been recorded, the post analysis is exactly like for the usual recorded inputs:
the usual recorded inputs:
· if the pulses have been recorded and not the converted signal, a new resource module called Signal Operation is then available for this conversion.
· if the pulses have been recorded and not the converted signal, a new resource module
 
called Signal Operation is then available for this conversion.
· The conversion setup is available from the ASB. It is identical to the on-line one:
OROS F200 953-9 NVGate®® Version 6.00 release note Page 20/37
· At least the Tors. x signal (converted to angular velocity (or acceleration or deviation) is available from the track connection dialog:
· The conversion setup is available from the ASB. It is
==Specifications==
identical to the on-line one:
The FVC option features the following main specifications:<br>
· At least the Tors. x signal (converted to angular
 
velocity (or acceleration or deviation) is available from
· Number of pulses/rev: 1 to 4096<br>
the track connection dialog:
 
Specifications
· Max pulse frequency: 40 kHz 64 times oversampled, <br>
The FVC option features the following main specifications:
 
· Number of pulses/rev: 1 to 1024
· Max angular speed:<br>
· Max pulse frequency: 40 kHz, resolution 200 ns
 
· Max angular speed:
Max RPM =  (40 000*64)/pulse per revolution exemple : 12 800 RPM with 200 Pls/rev<br>
Pls rev
 
RPM
· Missing teeth management: up to 3 consecutive teeth.<br>
/
 
2400000
· Available filters: HP, LP; BP, SB, Int, double Int, differentiation<br>
max = eg: 12 000 RPM with 200 Pls/rev
 
· Missing teeth management: 1 or 2 consecutive teeth.
· Available filters: HP, LP; BP, SB, Int, double Int, differentiation


===Angular sampling for SOA analysis===
===Angular sampling for SOA analysis===

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